2022-2026 Capital Improvement Program.pdf

Contact Tim Wilkey Depar tment PUBLIC WORKS

V3174

Pr oject #

Pr oject Name Aer ation Equipment Impr ovements

Type One Phase

Useful Life 20 years

MATCH % NONE GRANTEE NONE

TIF DISTRICT None PLAN None

Pr ior ity Efficiency Improvement (3) Categor y Wastewater Treatment

Description Phase 1: Replace the remaining mixers in the aeration trains 1 - 4 with high efficiency mixers matching those placed in Cell 9 of trains 1-4 and replace mixers in the high strength tank. This would be total of 30 mixers. Phase 2: Replace Lamson 300 HP Centrifugal Blower with a High Speed Turbo Blower including any ancillary equipment, pipe modifications and PLC programing. Justification Phase 1: Most of these mixers are original to the 2002/2014 construction and have been rebuilt at least once at a cost of $7,000 to almost $10,000 apiece. They typically operate 24hs/7 days a week when the trains are in service. Replacement with the higher efficiency mixer with lower horsepower will decrease energy usage and continue to reduce our carbon footprint. Estimated cost savings over a 20-year period were estimated to be in excess of $600,000 when all 30 mixers in operation. Phase 2: The existing Lamson Blowers were placed in service in 2002 as part of the first iteration of the activated sludge process units. The blower is a "starts across the line", meaning that it's either on or off and cannot be regulated with Variable frequency drives. Because of this and it's HP capacity, it has high starting amps that affect our electrical peak loading billing with REC. The New High Speed turbo blower uses a VFD which eliminates the inrush of power, allowing us to regulate our peak loading and work at a lower operating amperage. Total Pr oject Cost: $3,506,000 Status Active

Futur e

Expenditur es

Total

2022

2023

2024

2025

2026

1,470,000

10,000

10,000

PLANNING/DESIGN CONSTRUCTION

2,000,000

2,000,000

Total

4,000 2,000

4,000 2,000

INSPECTION

ADMINISTRATION CONTINGENCY

20,000

20,000

2,036,000

2,036,000

Total

Futur e

Funding Sour ces WASTEWATER FUND

Total

2022

2023

2024

2025

2026

1,470,000

2,036,000 2,036,000

2,036,000 2,036,000

Total

Total

Budget Impact/Other By replacing the Lamson blower with a high speed turbo blower, we anticipate a 10% reduction in power cost for the foreseeable future. The estimated annual savings is less than $10,000 per year.

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